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ACETYLENE PLANTS

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Introduction

Maximum Capacity Acetylene Generator

We are manufacturing and exporting Acetylene Plants and acetylene equipment for the use of various industrial and other purposes. These plants and equipment are manufactured by using the latest technology of ING. L. & A., Boschi, Italy and made as per international standards.

The acetylene plants has been manufactured with Boschi - Italy designs & drawings and modified by experienced engineers to perfection. The acetylene plant is fully automatic and all the operations are performed automatically by pneumatically controlled valves along with highly accurate sensors and temperature controller imported from USA.

Acetylene is generated as a result of the chemical reaction between the calcium carbide and water. The by-product calcium hydroxide is discharged automatically from the generator. Acetylene gas burns along with oxygen as a cutting & welding torch and it provides the highest temperature of any known oxygen gas mixture.

Salient Features
Maximum Capacity Acetylene Panel

¤ Capacity ranging from 25cum/hour to 100cum/hr of latest technology.
¤ Universal Boschi Brand Acetylene gas plants are of robust design for trouble free working.
¤ No bulky gas holder required.
¤ Automatic controls for feeding water.
¤ Maintaining temperatures, pressures, and slurry drain are full proof, efficient and are of international standard.
¤ Excellent absorption of gas in cylinders.
¤ No gas loss and high yield.
¤ Very simple and safe to operate.
¤ Low power consumption.
¤ Low maintenance cost.

Description Of The Plant
Maximum Capacity Acetylene Plants

1. ACETYLENE GENERATOR ( MEDIUM PRESSURE )
It mainly consists of a twin Hooper that is
¤ Agitator and its drive unit
¤ Carbide Hooper screw feeder and its drive
¤ Flash back arrestor
¤ Safety relief valves drain system & the automatic controls system

SAFETY
The generator is fitted with five safety valves. One is fitted on the gas outlet frame, one of each of the flash arrestors and one on each of the carbide Hooper. The bottom of the generator is fitted with an air-operated drain valve which discharge slurry in response to the slurry level is high. There is a water inlet valve, which opens in response to the temperature of the slurry.
Maximum Capacity Acetylene Compressor

2. Cooler Condenser
The cooler condenser cools the acetylene gas having the generator, which is hot and laden with moisture and other gaseous impurities.

3. Low Pressure Dryer
This is a pressure vessel charged with solid anhydrous carbide which absorbs the moisture in the gas.

4. Purifier
This is a large vessel provided with two sectors by wire mesh frame network. Each sections by wire mesh frame work. Each sectors are charged with purifying mass which absorbs gases like hydrogen sulphide, phosgene etc.

Maximum Capacity Acetylene Plants

5. Ammonia Scrubber
This equipment has a vertical vessel filled with a level gauge and water make-up line. A particular as marked on the level indicator has to be maintained. The ammonia scrubber all the water soluble impurities like ammonia.

6. Acetylene Compressor
The acetylene compressor is a three stage machine which is immersed in water filled tank to avoid any pressurized gas to come in contact with air and also to make sure that all the components are continuously cooled. The compressor is drawn by flame proof motor from outside the tank.

7. High Pressure Dryer
The high pressure dryer consists of three columns. Scrubber

The first column is filled with packing to avoid any void and for proper mixing and the second and third are filled with anhydrous calcium chloride.

8. Filling Manifold
The acetylene gas manifold consists of two headers fitted with non-return valves, one flash back arrestors, pressure gauge and manual isolation valves.

9. Acetone Pump
Acetone pump is supplied along with the Plants for charging acetone in cylinders.

10. Automatic Controls of Acetylene Generator
a) Temperature cum water inlet control.
b) High temperature alarm.
Scrubber

c) Level cum slurry discharge control.
d) Level alarm.
e) Pressure controls.
f) Control of high temperature.
g) Control of high level.

11. Level Controls
Level controller maintaining a particular level in the generator. If the level is above normal, water can enter the carbide hop.

12. Level Alarm
The pressure inside the acetylene generator is controlled by a meteoroid switch.

13. Pressure Alarm
This is the important part for the safety of this plant. A pressure switch is connected to the alarm system.

Flow Sheet
Acetylene Plants Flow Sheet

Equipments Schedule

S. NO	Description	S. NO	Description
1.	CARBIDE HOPPER	11.	GAS LINES
2.	ACETYLENE GENERATOR	12.	CONDENSER
3.	L.P. DRYER	13.	AUTOMATIC SCREW FEED
4.	PURIFIER	14.	AGITATOR
5.	AMMONIA SCRUBBER	15.	TEMPERATURE CONTROLLER
6.	ACETYLENE COMPRESSOR	16.	PRESSURE CONTROLLER
7.	H.P. DRYER	17.	LEVEL CONTROLLER
8.	CYLINDER FILLING MANIFOLD	18.	SLURRY DISCH ARGE CONTROL
9.	ACETONE PUMP	19.	HIGH TEMPERATURE ALARM
10.	FLAME PROOF MOTORS	20.	ONE CHARGE OF CHEMICALS

Technical Specification

S.NO.	Description			UA - 25	UA - 50	UA-100
1.1	Capacity (acetylene with purity as per IS-30B) Cubic Meter per hour			25	50	100
1.2	Raw material required
	1.2.1		Process water (liters/kg of calcium carbide processed)	8-10	8-10	8-10
	1.2.2		Calcium carbide (kg/N.cubic meter of gas)	4	4	4
	1.2.3		Calcium chloride (gms/N.cubic meter of gas)	50	50	50
	1.2.4		Cooling water make-up (liters/N.cubic meter of gas)	10	10	10
	1.2.5		Power (average requirement)	12KW	15 KW	28KW
	1.2.6		Purifying mass (gas plus acid absorption mix per cum of gas)	15 gms/N.Cum + 4 gms	15 gms/N.Cum + 4 gms	15 gms/N.Cum + 4 gms
	1.2.7		Instrument/Process air	70 liters/minute	70 liters/minute	100 liters/minute
	1.2.8		Acetone	As required	As required	As required
	1.2.9		Hydraulic oil (for screw feed system)	Equivalent to SAE - 30	Equivelent to SAE - 30	Equivalent to SAE - 30
	1.2.10		Lubricating oil (for compressor)	Hylube HDX-40	Hylube HDX-40	Hylube HDX-40
1.3	Space required (abt)
	1.3.1	Process Area		70 Sq.M.	110 Sq.M	150 Sq.M
	1.3.2	Carbide Storage Area		75 Sq.M.	112 Sq.M	175 Sq.M.
	1.3.3	Cylinder filling area		40 Sq.M.	60 Sq.M	100 Sq.M.
	1.3.4	Cylinder storage area (depending upon cylinder inventory)		100 Sq.M.	160 Sq.M	200 Sq.M.
	1.3.5	Lime slurry disposal area		100 Sq.M.	180 Sq.M	250 Sq.M.
	1.3.6	Free space around the PLANTS (on all sides)		16 M	18.5 M	20 M
	1.3.7	Acetone godown		12 Sq.M.	20 Sq.M	30 Sq.M.

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CONTACT US

ING. L&A. Boschi (India)
R-19, Hauz Khas Enclave
New Delhi - 110016, India
Phone: +(91)-(124)-4386250 ; (International calls only)
Mobile: +(00)-(91)-9810626301 (+(00)-(91)-9871872626 International marketing calls only)
Fax :+ (91)-(124)-4386234
Email : info@universalo2.com, info@universalboschi.com
Postal Address: A104/2, Okhla Industrial Area Phase - II,
New Delhi - 110020. India.

We Manufacture oxygen Plants and nitrogen Plants as per the latest technology & design of the Company ING. L. & A., BOSCHI, ITALY.	Oxygen Plants
We are ISO 9001 : 2000 Certified Company

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